Manufacturing Footprint

Optimizing your manufacturing footprint is more important than ever before. Global uncertainties and disruptions are driving many companies to determine how to prepare their manufacturing footprint for the future from for example the perspectives of cost, risk and sustainability.

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News
Hammond Power Solutions Increases North American Manufacturing Capacity

Congratulations to our Canada based client Hammond Power Solutions with the choice for a new production facility in Fort Worth, TX! It was a great experience working together with the professional and enthusiastic HPS team, from the very beginning till the finale lease and incentive arrangements . We are convinced that the new facility will strengthen the company's position in the US market. Many thanks also to all stakeholders who supported HPS/BCI Global  in its journey to find a great location for this state-of-the-art plant.

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A high five: BCI Global recognized as one of the World’s Best Management Consulting Firms

Forbes has announced that BCI Global/Buck Consultants International is one of the (200) World’s Best Management Consulting Firms. Being recognized for the 5th time in a row does sound like a repetition. But we do not want to become accustomed to recognitions like this -especially in challenging and rapidly changing times.

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Proposition

Our team of experts has extensive experience in this field, with a deep understanding of global markets and local situations. 

Whether you are in a growing business and need to facilitate further business growth with production capacity growth or you are in a business that is under pressure and you are challenged to reduce landed costs to optimize margins, you will need to define footprint scenarios, analyze them and build your improvement roadmap for the future.  Our team of experts has extensive experience in this field, combining deep footprint analysis skills and experience with knowledge about manufacturing hotspot location around the globe. We can provide you with comprehensive analyses and data-driven recommendations to help you identify the best manufacturing footprint for your business

Our vision on manufacturing footprint

In the current global environment, uncertainty is a given. Geopolitical turmoil, (manufacturing ) technology developments, labor market challenges, tax climate changes to name a few, are drivers for your company to review and optimize its manufacturing footprint. Strategic considerations that should be included in the scope of your manufacturing footprint initiatives are for example:

  • Can we de-risk our manufacturing footprint through decentralization?
  • Should we consolidate to maximize economies of scale or should we manufacture close to our  customer base in a decentralized footprint?
  • What will be the impact of new manufacturing technology on our optimal footprint for the future?
  • How should be balance Make versus Buy strategies?
  • Are strategies such as near-sourcing, near-shoring, re-shoring, China+1, viable strategies for our company?

A thorough process, with quantitative analysis combined with qualitative and risk analysis, allows you to determine the best footprint solution for your manufacturing operations taking into account business strategy, volume projections and expected external developments.

Media
Presentation
Expanding into Asia’s Fastest-Growing Markets: Manufacturing Location Strategies for Southeast Asia​

14 September 2026

Expanding into Asia’s Fastest-Growing Markets: Manufacturing Location Strategies for Southeast Asia​
Recent shifts in global markets, supply chains and manufacturing economics are leading many companies to reassess their production footprint and location strategy. BCI Global hosted a webinar focused on emerging manufacturing locations around the world. Southeast Asia is one of these emerging locations with the highest economic growth of the wor...
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Presentation
How and Where to Find the Most Competitive Manufacturing Locations in the US and Mexico

01 July 2026

How and Where to Find the Most Competitive Manufacturing Locations in the US and Mexico
Recent shifts in global markets, supply chains and manufacturing economics are leading many companies to reassess their production footprint and location strategy. BCI Global recently hosted an exclusive webinar focused on practical approaches to evaluating new production locations in North America. 
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Presentation
Optimization of Regional/Global Manufacturing Footprint

25 June 2026

Optimization of Regional/Global Manufacturing Footprint
Many manufacturers are reassessing their production footprint and location decisions as labor availability, energy costs, geopolitical risk and regionalization continue to reshape operating economics. BCI Global recently hosted an exclusive webinar focused on practical approaches to manufacturing footprint optimization. 
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Presentation
Right Sizing Your European Operations to Reduce Cost

06 March 2026

Right Sizing Your European Operations to Reduce Cost
Nowadays, the European market is a large but also complex and challenging marketplace. Given geopolitical and economic turmoil, companies are forced to review and right-size their manufacturing and distribution footprint
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Presentation
Having the right Operating Model in place – make vs buy for manufacturing or logistics

04 March 2026

Having the right Operating Model in place – make vs buy for manufacturing or logistics
The European market is a nowadays large but also complex and challenging marketplace. Given geopolitical and economic turmoil, companies are forced to review and right-size their manufacturing and distribution footprint. Do you have the right operating model in place – or should you insource or outsource your activities in the manufacturing and ...
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Presentation
Making the Difference: Acceleration of the Optimization of your Manufacturing Footprint and Strategic Location Decision-Making

11 February 2026

Making the Difference: Acceleration of the Optimization of your Manufacturing Footprint and Strategic Location Decision-Making
A key priority for leading companies in 2026 is to accelerate the optimization of their manufacturing footprint around the world. In order to become and remain (more) resilient, balance customer-centricity and the pressure on the cost-to-serve, manage resource scarcity in many locations (labor, energy), and take advantage of 12 promising locatio...
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Presentation
Your Agenda for 2026 - Five Successful Initiatives for Tech & Industrial Equipment & Products Supply Chain Leaders

02 February 2026

Your Agenda for 2026 - Five Successful Initiatives for Tech & Industrial Equipment & Products Supply Chain Leaders
Your challenge is to prioritize and implement strategic and tactical initiatives to become even more customer centric, growing, resilient and profitable. Learn more about five successful initiatives for Tech & Industrial Equipment & Products Supply Chain Leaders
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Presentation
Webinar: Your Agenda for 2026 - Five Successful Initiatives for Medtech Supply Chain Leaders

23 January 2026

Webinar: Your Agenda for 2026 - Five Successful Initiatives for Medtech Supply Chain Leaders
Your challenge is to prioritize and implement strategic and tactical initiatives to become even more customer centric, growing, resilient and profitable. Learn more about five successful initiatives for Medtech Supply Chain Leaders
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Presentation
Southeast Asia: The Next Manufacturing Powerhouse?

12 December 2025

Southeast Asia: The Next Manufacturing Powerhouse?
Southeast Asia is the highest economic growth region of the world the next years. But how to organize your manufacturing & distribution set-ups to take advantage of this large market from a manufacturing and distribution perspective? And how does Asia fit into the current global trade tariff discussions?
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Presentation
Growing in India: How to structure your domestic supply chains?

12 December 2025

Growing in India: How to structure your domestic supply chains?
India is one of the highest economic growth regions of the world the next years. But how to organize your supply chain to take advantage of this large market from a manufacturing and distribution perspective? And how does India fit into the current global trade tariff discussions?
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Presentation
How to make your European Manufacturing Operations Competitive and Future Proof?

11 December 2025

How to make your European Manufacturing Operations Competitive and Future Proof?
Regionalization of value chains means servicing European customers with nearby competitive manufacturing plants. Required: cost effective production with smart manufacturing technologies in locations in Europe, Middle East and Africa which combine low cost, high quality of the business environment (a.o. talent base) and low risks
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Video
Making Informed Choices About Where to Build and Grow Manufacturing Operations

01 July 2025

Making Informed Choices About Where to Build and Grow Manufacturing Operations
Learn from Johan Beukema about site selection and footprint optimization in a world where these decisions are always important, but recent events are bringing them into sharper focus than ever
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Presentation
How and Where to Find the Most Competitive Manufacturing & Distribution Locations in the US/Mexico?

25 June 2025

How and Where to Find the Most Competitive Manufacturing & Distribution Locations in the US/Mexico?
For many companies the US is their largest market, for other companies the US market is of growing importance. Fueled by discussions on import tariffs more and more companies are considering to expand their manufacturing and distribution operations in North America. This presentation shows  the differences between States/counties/metro’s in...
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Presentation
Roadmap for a Future Proof Value Chain; the Ten Golden Initiatives for Developing and Implementing a Future Proof Value Chain

25 June 2025

Roadmap for a Future Proof Value Chain; the Ten Golden Initiatives for Developing and Implementing a Future Proof Value Chain
Nearly all companies have taken short term measures to cope with US import tariffs; the main challenge now is to develop a resilient and future proof value chain. The 90-days reciprocal tariff pause ends at July 8th and will probably urge you to accelerate strategic initiatives to develop and implement a robust global manufacturing footprint and...
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Presentation
How to De-Risk Your Global Value Chain in an Uncertain, Geopolitically Risky and Trade Restricting World

18 December 2024

How to De-Risk Your Global Value Chain in an Uncertain, Geopolitically Risky and Trade Restricting World
With President Trump taking office on January 20th, 2025 one can expect that global trade barriers will rise...
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Presentation
Southeast Asia: the next manufacturing powerhouse ?

17 October 2024

Southeast Asia: the next manufacturing powerhouse ?
Southeast Asia is the highest economic growth regions of the world the next years. But how to organize your manufacturing & distribution set-up to take advantage of this large market from a manufacturing and distribution perspective?
More information
Presentation
Expanding your manufacturing and distribution network in India: the next biggest manufacturing destination and largest consumer market?

15 October 2024

Expanding your manufacturing and distribution network in India: the next biggest manufacturing destination and largest consumer market?
India is one of the highest economic growth regions of the world the next years. But how to organize your manufacturing & distribution set-up to take advantage of this large market from a manufacturing and distribution perspective?
More information
Video
Striking the Supply Chain Balance Between Risk, Cost, and Control

17 September 2024

Striking the Supply Chain Balance Between Risk, Cost, and Control
Learn from Pieter de Wit how companies are rethinking their footprint, updating their supply chain networks, and preparing themselves for future growth in a rapidly evolving business landscape
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Video
Geopolitical Issues Facing Manufacturers Today

23 April 2024

Geopolitical Issues Facing Manufacturers Today
Learn from René Buck what geopolitical issues internationally active manufacturers face every day
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News
News
Hammond Power Solutions Increases North American Manufacturing Capacity

22 September 2026

Hammond Power Solutions Increases North American Manufacturing Capacity
Congratulations to our Canada based client Hammond Power Solutions with the choice for a new production facility in Fort Worth, TX! It was a great experience working together with the professional and enthusiastic HPS team, from the very beginning till the finale lease and incentive arrangements . We are convinced that the new facility will stre...
Read full article
Case
High Tech medical device
High Tech medical device
The company’s management decided to start an initiative in order to ensure the company’s manufacturing operations could keep pace with market growth and secondly, to build a robust, low risk footprint that could support the company for the next 10 years out.
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News
Forbes Magazine ranks BCI Global among the World’s Best Management Consulting Firms

28 August 2025

Forbes Magazine ranks BCI Global among the World’s Best Management Consulting Firms
For the fourth consecutive year business magazine Forbes has recognized the economic, supply chain and location strategy advisory firm BCI Global (headquarters in the Netherlands) as one of the best consulting firms in the world
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Case
Manufacturing Footprint Optimization: hearing aid manufacturer
Manufacturing Footprint Optimization: hearing aid manufacturer
Our client, one of the leading manufacturers of hearing aids around the globe, had a historically grown manufacturing network. This network included sites in different parts of the globe and with significant capacity in North America and Europe and a lighter presence in Asia.
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Case
FMCG distribution footprint optimization for growth in the APAC region
FMCG distribution footprint optimization for growth in the APAC region
Determine the optimal manufacturing and distribution network across the globe for a technology company transforming into a fast-moving goods company with over 1,000 retail outlets across the globe.
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News
Coping with Rising Trade Tariffs

04 December 2024

Coping with Rising Trade Tariffs
Trade restrictions are on the rise all over the world. President Trump will probably give a push to higher import tariffs, provoking retaliation measures of other trading blocs like Europe and Japan.
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News
Semicon Investments Surge

04 December 2024

Semicon Investments Surge
Demand for chips will undoubtedly accelerate in the future. But how to guarantee risk-free supply? And what does that mean for the strategy of individual semiconductor companies?
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